e87retrofit asap

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Original BMW Accessory.
Installation Instructions.

Front seat heating system retrofit
BMW 1 Series (E 87)
BMW 3 Series Saloon (E 90)
BMW 3 Series Touring (E 91)
BMW 3 Series Coupé (E 92)

Retrofit kit No.
61 11 0 391 644 Retrofit kit for E87 with manual seat adjustment
61 11 0 400 883 Retrofit kit for E90, E91 and E92 with manual seat adjustment
61 11 0 405 003 Retrofit kit for E90, E91 and E92 with electric seat adjustment
61 11 0 413 834 Retrofit kit for E87 with electric seat adjustment
Installation time
The installation time is 3.5 hours, but this may vary depending on the condition of the car and the equipment in it.
The installation of heating elements E is not included in the above installation time and must be calculated
separately depending on the equipment in the car (see KSD for installation time and further details).
In general the car must be upgraded to the latest I stage status by flashing before starting the work. Depending on
the production age of the car and the work already carried out on the car, the programming times will vary, which
means that we cannot quote a specific time at this point.
The installation time does not include any time for programming/encoding, as this depends on the age of the car
and the equipment in it.
Important information
These installation instructions are primarily designed for use within the BMW dealership organization and by
authorized BMW service companies.
In any event the target group for these installation instructions is specialist personnel trained on BMW cars with the
appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work
instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety
regulations.
To avoid unnecessary extra work and/or costs, if any installation or function problem occurs, after a
brief troubleshooting session (approx. 0.5 hours), please contact the following:
1. Either your national subsidiary or your regional office
2. The Support team via the Aftersales Assistance Portal (ASAP) using the optional technical parts
support application.
Specify the chassis number and the part number of the installed retrofit kit and give a precise
description of the problem.

Do not archive the hard copy of these installation instructions since daily updates are made by ASAP!
Pictograms:
Denotes instructions that draw your attention to special features.
Denotes the end of the instruction or other text.
© BMW AG, Munich
01 29 0 405 002
7/2006
(Z/Z)
1

Installation information
Ensure that the cables/lines are not kinked or damaged as you install them in the car. Costs incurred as a result of
this will not be reimbursed by BMW AG.
Additional cables/lines that you install must be secured with cable ties.
If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.
After the installation work, the retrofit must be programmed / coded via the Retrofit path.
All the figures show LHD cars, proceed in exactly the same way on RHD cars.
Ordering instructions for E87
Check color versions and technical equipment. The following parts are not supplied in the retrofit kit and must be
ordered separately (see EPC for part number and details).
- Center console switch center O
- Trim P or R
- Trim for center instrument panel Q
Ordering instructions for E90, E91 and E92
Check color versions and technical equipment. The following parts are not supplied in the retrofit kit and must be
ordered separately (see EPC for part number and details).
- Center console switch center O
- Trim P
List of special equipment
The following special equipment must be taken into consideration when installing the retrofit kit:
SA 459
Electric seat adjustment with memory for driver’s seat
SA 609
Professional navigation system
Special tools required
52 0 050, pliers
00 9 317, Trim wedge
© BMW AG, Munich
01 29 0 405 002
7/2006
(Z/Z)
2

Contents
Section
Page
1.
Parts overview for E87 (cars without SA 459 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.
Parts overview for E87 (cars with SA 459 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.
Parts overview for E90, E91 and E92 (cars without SA 459 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.
Parts overview for E90, E91 and E92 (cars with SA 459 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.
Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.
Connections diagram for driver’s seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.
Passenger seat connections diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8.
Installation and cabling diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
9.
To install the seat modules and heating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10. To connect the seat cable for the driver’s seat (cars without SA 459 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
11. To connect the seat cable for the driver’s seat (cars with SA 459 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
12. To connect the seat cable for the passenger seat (all cars) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
13. To install and connect the wiring harness for the driver’s and passenger seat . . . . . . . . . . . . . . . . . . . . . . . . 17
14. To install the center console switch center (E87 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
15. To install the center console switch center (E90, E91 and E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
16. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
17. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
© BMW AG, Munich
01 29 0 405 002
7/2006
(Z/Z)
3

1.
Parts overview for E87 (cars without SA 459 only)
A
B
C
D
E
G
H
I
J
K
L
M
N
O
P
Q
R
W
M
B
G
I
V
A
N
N
O
I
T
A
L
A
N
O
I
S
S
E
F
O
R
P
087 0700 Z
Legend
A
Wiring harness for driver’s seat
B
Seat cable for driver’s seat
C
Wiring harness for passenger seat
D
Seat cable for passenger seat
E
Heating elements
G
Seat module (2x)
H
Holder (2x)
I
Fillister head screw M4 x 8 mm (4x)
J
Cable tie (20x)
K
13-pin SW plug (2x)
L
Miniature connector (2x)
M
Fusible link 30 A (2x)
N
Fusible link 5 A
O
Center console switch center (not supplied with retrofit kit)
P
Trim (cars with SA 609 only, not supplied in retrofit kit)
Q
Trim for center instrument panel (for cars without SA 609 and without a center console switch center
only, not supplied with the retrofit kit)
R
Trim (for cars without SA 609 and without a center console switch center only, not supplied with the
retrofit kit)
© BMW AG, Munich
01 29 0 405 002
7/2006
(Z/Z)
4

2.
Parts overview for E87 (cars with SA 459 only)
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
W
M
B
G
I
V
A
N
N
O
I
T
A
L
A
N
O
I
S
S
E
F
O
R
P
087 0701 Z
Legend
A
Wiring harness for driver’s seat
B
Seat cable for driver’s seat
C
Wiring harness for passenger seat
D
Seat cable for passenger seat
E
Heating elements
F
Seat module for driver’s seat
G
Seat module
H
Holder
I
Fillister head screw M4 x 8 mm (4x)
J
Cable tie (20x)
K
13-pin SW plug (2x)
L
Miniature connector (2x)
M
Fusible link 30 A (2x)
N
Fusible link 5 A
O
Center console switch center (not supplied with retrofit kit)
P
Trim (not supplied with the retrofit kit)
Q
Trim for center instrument panel (for cars without SA 609 and without a center console switch center
only, not supplied with the retrofit kit)
R
Trim (for cars without SA 609 and without a center console switch center only, not supplied with the
retrofit kit)
© BMW AG, Munich
01 29 0 405 002
7/2006
(Z/Z)
5

3.
Parts overview for E90, E91 and E92 (cars without SA 459 only)
A
B
C
D
E
G
H
I
J
K
L
M
N
O
P
W
M
B
G
I
V
A
N
N
O
I
T
A
L
A
N
O
I
S
S
E
F
O
R
P
090 0597 Z
Legend
A
Wiring harness for driver’s seat
B
Seat cable for driver’s seat
C
Wiring harness for passenger seat
D
Seat cable for passenger seat
E
Heating elements
G
Seat module (2x)
H
Holder (2x)
I
Fillister head screw M4 x 8 mm (4x)
J
Cable tie (20x)
K
13-pin SW plug (2x)
L
Miniature connector (2x)
M
Fusible link 30 A (2x)
N
Fusible link 5 A
O
Center console switch center (not supplied with retrofit kit)
P
Trim (not supplied with the retrofit kit)
© BMW AG, Munich
01 29 0 405 002
7/2006
(Z/Z)
6

4.
Parts overview for E90, E91 and E92 (cars with SA 459 only)
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
W
M
B
G
I
V
A
N
N
O
I
T
A
L
A
N
O
I
S
S
E
F
O
R
P
090 0563 Z
Legend
A
Wiring harness for driver’s seat
B
Seat cable for driver’s seat
C
Wiring harness for passenger seat
D
Seat cable for passenger seat
E
Heating elements
F
Seat module for driver’s seat
G
Seat module
H
Holder
I
Fillister head screw M4 x 8 mm (4x)
J
Cable tie (20x)
K
13-pin SW plug (2x)
L
Miniature connector (2x)
M
Fusible link 30 A (2x)
N
Fusible link 5 A
O
Center console switch center (not supplied with retrofit kit)
P
Trim (not supplied with the retrofit kit)
© BMW AG, Munich
01 29 0 405 002
7/2006
(Z/Z)
7

5.
Preparatory work
TIS No.
Conduct a brief test
---
Disconnect negative pole of battery
12 00 ...
The following components must be removed first of all
Front seat, left and right
52 13 000
Trim for center instrument panel (E87 only)
51 45 310
Glove box with casing
51 16 366
Release fuse holder
---
Pedal trim
51 45 185
Inside door sill strip, front (inside) right and left
51 47 000
Side footwell trim on the A pillar, right and left
51 43 070
Heating/air-conditioning control
64 11 377
Center console switch center (no longer required)
61 31 052/054
Seat covers for front seats, left and right
52 13 400
Backrest covers for front seats, left and right
52 13 405
Cars with SA 459 only
Replace the existing driver’s seat module with driver’s seat module F
---
© BMW AG, Munich
01 29 0 405 002
7/2006
(Z/Z)
8

6.
Connections diagram for driver’s seat
A4
A5
A
A3
A6
A2
A7
A1
A8
B2
B
B3
B4

B1
B5
B6
B7

090 0573 Z
Branch/
Designation
Signal
Cable color/
Connection location in car
Abbreviation/
Item
Cross-section
Slot
A
Wiring harness for driver’s seat
---
---
---
---
A1
Socket contact
Terminal 31
BR
To seat disconnection plug (19-pin GE)
X275
4.0 mm2
PIN 8
A2
Socket contact
Terminal 30
RT/BR
To seat disconnection plug (19-pin GE)
X275
4.0 mm2
PIN 4
A3
Socket contact
Terminal 15
GN/RT
To seat disconnection plug (19-pin GE)
X275
0.35 mm2
PIN 5
A4
Socket contact
O_SHFA
BL/VI
To seat disconnection plug (19-pin GE)
X275
0.35 mm2
PIN 1
A5
Eyelet
Terminal 31
BR
To joint connector in passenger side footwel
X490
4.0 mm2
A6
Blade terminal contact
Terminal 30
RT/BR
To fuse holder (natural 6-pin plug)
X11005
4.0 mm2
PIN 4
A7
Blade terminal contact
Terminal 15
GN/RT
To fuse holder (BL 15-pin plug)
X11003
0.35 mm2
PIN 9
A8
Socket contact
O_SHFA
BL/VI
To the junction box (SW 47-pin plug)
X14270
0.35 mm2
PIN 34
B
Seat cable for driver’s seat
---
---
---
---
B1
8-pin socket casing SW
---
---
To driver's seat module F or G (SW 8-pin plug) X13709
B2
Plug contact
Terminal 31
BR
To seat disconnection plug (19-pin GE)
X275
4.0 mm2
PIN 8
B3
Plug contact
Terminal 30
RT/BR
To seat disconnection plug (19-pin GE)
X275
4.0 mm2
PIN 4
B4
Plug contact
Terminal 15
GN/RT
To seat disconnection plug (19-pin GE)
X275
0.35 mm2
PIN 5
B5
Plug contact
O_SHFA
BL/VI
To seat disconnection plug (19-pin GE)
X275
0.35 mm2
PIN 1
B6
Plug contact
K_CAN_H
OR/GN
To seat disconnection plug (19-pin GE)
X275
0.35 mm2
PIN 2
B7
Plug contact
K_CAN_L
GN
To seat disconnection plug (19-pin GE)
X275
0.35 mm2
PIN 3
© BMW AG, Munich
01 29 0 405 002
7/2006
(Z/Z)
9

7.
Passenger seat connections diagram
C4
C5
C
C3
C6
C2
C7
C1
C8
D
D2
D3

D1
D4
D5

090 0574 Z
Branch/
Designation
Signal
Cable color/
Connection location in car
Abbreviation/
Item
Cross-section
Slot
C
Wiring harness for passenger seat
---
---
---
---
C1
Socket contact
Terminal 31
BR
To seat disconnection plug (19-pin GE)
X279
4.0 mm2
PIN 8
C2
Socket contact
Terminal 30
RT/BR
To seat disconnection plug (19-pin GE)
X279
4.0 mm2
PIN 4
C3
Socket contact
Terminal 15
GN/RT
To seat disconnection plug (19-pin GE)
X279
0.35 mm2
PIN 5
C4
Socket contact
O_SHBF
BL/WS
To seat disconnection plug (19-pin GE)
X279
0.35 mm2
PIN 1
C5
Eyelet
Terminal 31
BR
To joint connector in passenger side footwell X490
4.0 mm2
C6
Blade terminal contact
Terminal 30
RT/BR
To fuse holder (SW 6-pin plug)
X11004
4.0 mm2
PIN 6
C7
Cable open
Terminal 15
GN/RT
With miniature connector L to branch A7
---
0.35 mm2
C8
Socket contact
O_SHBF
BL/WS
To the junction box (SW 47-pin plug)
X14270
0.35 mm2
PIN 38
D
Seat cable for passenger seat
---
---
---
---
D1
8-pin socket casing SW
---
---
To seat module G (SW 8-pin plug)
X13710
D2
Plug contact
Terminal 31
BR
To seat disconnection plug (19-pin GE)
X279
4.0 mm2
PIN 8
D3
Plug contact
Terminal 30
RT/BR
To seat disconnection plug (19-pin GE)
X279
4.0 mm2
PIN 4
D4
Plug contact
Terminal 15
GN/RT
To seat disconnection plug (19-pin GE)
X279
0.35 mm2
PIN 5
D5
Plug contact
O_SHBF
BL/WS
To seat disconnection plug (19-pin GE)
X279
0.35 mm2
PIN 1
© BMW AG, Munich
01 29 0 405 002
7/2006
(Z/Z)
10

Document Outline

  • Front seat heating system retrofit
    • Contents
    • 1. Parts overview for E87 (cars without SA 459 only)
    • 2. Parts overview for E87 (cars with SA 459 only)
    • 3. Parts overview for E90, E91 and E92 (cars without SA 459 only)
    • 4. Parts overview for E90, E91 and E92 (cars with SA 459 only)
    • 5. Preparatory work
    • 6. Connections diagram for drivers seat
    • 7. Passenger seat connections diagram
    • 8. Installation and cabling diagram
    • 9. To install the seat modules and heating elements
    • 10. To connect the seat cable for the drivers seat (cars without SA 459 only)
    • 11. To connect the seat cable for the drivers seat (cars with SA 459 only)
    • 12. To connect the seat cable for the passenger seat (all cars)
    • 13. To install and connect the wiring harness for the drivers and passenger seat
    • 14. To install the center console switch center (E87 only)
    • 15. To install the center console switch center (E90, E91 and E92 only)
    • 16. Concluding work and coding
    • 17. Circuit diagram